QUALITY PROCESS
We have a vigorous Quality Manual Plan comprising testing of our raw material that comes within our facility with in line checks during production and final testing. The quality manual program is regularly reviewed to upgrade the testing along with regular advancements to avoid any discrepancy. Our laboratory is well equipped with all advanced instruments to ensure that various tests that are required for different specification are well conducted before cables are cleared for despatch. Each consignment of cables is despatched to the customer with test report results of tests conducted with our in house Laboratory. The details of tests conducted on raw material in process and on final stage
RAW MATERIAL TEST
Raw materials are procured from approved vendors. Testing on raw material starts from vendor's the end it self. The raw material is received along with the vendor's test report. The following tests are conducted to review the raw material ourselves and also to verify the vendor's test reports.
CONDUCTORS
Tests are conducted on conductors. Apart from these tests, if the customer requires any additional information in the form of any other test we are more than willing to accommodate the requirement. Conductor Elongation: 100% on Tensile Testing machine for wires up to 0.4mm diameter
PVC COMPOUND
Tests are conducted on PVC Compound. Apart from these tests, Sample of every consignment is first run on trial basis and following tests are conducted:
IN PROCESS TEST
Conductor Stranding Dimension of Conductor Lay Length & Direction of Lay Surface and Shape of Conductor D.C. Resistance Insulation Dimension of Core Insulation Thickness Eccentricity of Insulation Wall Spark Test Laying of Cores Sequence of Cores Lay Length & Direction of Lay Laid Up Diameter Outer Sheath(PVC Extrusion) Surface Finish Eccentricity of Thickness Overall Diameter Embossing /Printing Orality of Cable
OPTIONAL TESTS
Cold Bend Test. Cold Impact Test Additional Ageing Test
TESTS
- Insulation Resistance
- Elongation
- Tensile Strength
- Flammability Testing
- High Voltage Test
INSTRUMENTS
- Megha Ohm Meter
- Tensile Testing Machine
- Thermal Stability
- On line Spark Testers
- High Voltage Tester
ROUTINE TEST
- Conductor Resistance Test
- High Voltage Test (at Room temperature)
ACCEPTANCE TEST
Conductor Resistance Test Annealing Test (For Copper) Thickness of Insulation & Sheath Tensile Strength & Elongation Test of Insulation & Sheath. Shrinkage Test of Insulation & Sheath. Hot Deformation Test of Insulation & Outer Sheath. Oxygen & Temperature Index Test Smoke Density Test, HCL Gas Generation Test Insulation Resistance Test Flammability Test Heat Shock Test of Insulation & Outer Sheath. High Voltage Test - (at Room temperature)